刮板输送机用4000kW行星减速器
天地奔牛研制的刮板输送机用4000kW行星减速器,集成齿轮传动系统与状态感知和故障预诊系统集成一体化设计。采用独特的齿轮参数配比、油质传感器与强制润滑系统集成等一系列技术,设计了高强度L型箱体结构、研发了多源数据分析的监测装置,产品具有体积小、传动效率高、适配性好、集成度高等特点。可以解决现有3000kW减速器在扭矩输出方面,难以满足工作面长度加长以及产量进一步增大的发展需求等问题。
The 4000 kW planetary gear reducer for scraper conveyors, developed by Tiandi Benniu, features an integrated design that combines the gear transmission system with a condition monitoring and fault pre-diagnosis system. It employs a series of technologies, including unique gear parameter matching, integration of oil quality sensors with a forced lubrication system, and more. The design incorporates a high-strength L-shaped housing structure and a monitoring device for multi-source data analysis. The product is characterized by its compact size, high transmission efficiency, excellent adaptability, and high integration level. It can address the issues faced by existing 3000 kW reducers, such as the inability to meet the development demands for increased torque output, longer working face lengths, and further production capacity enhancements.

技术参数

1.技术特点

(1)适配性好配套3000kW的刮板机在不改变卸载高度的情况下,可以直接更换为4000kW,这一特性使得在无需更换机头架的情况下,就能完成动力部的更换升级,大大降低了设备改造的成本和难度,提高了生产效率。

(2)体积小:与4000kW常规动力部相比,长度缩短26%,减速器重量减轻了5%,大大降低了井下安装和搬运难度。

(3)集成度高:将油质传感器与强制润滑系统集成,以及数据分析与现有监测装置集成,实现了减速器内的润滑介质的理化指标实时监测、故障预警以及可视化显示。简化了系统结构,减少了现场线缆和监测箱的数量,提高了监测的准确性和及时性,为减速器的健康管理提供了全面、可靠的数据支持。

2.技术参数

(1)额定功率kW):4000

(2)输出转速(r/min)  40

(3)外形尺寸mm):3075×  2200× 1400

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