机器人智能采制化系统通过初级采样器、新型破碎机、智能性缩分器等关键设备,结合基于AGV搬运机器人的智能样品收集系统,依托智能控制系统和数据管理系统,实现智能采制样、样品智能收集和管理、系统智能控制、数据智能管理、故障智能诊断等智能化功能。 机器人智能制样设备接收合样归批送来的煤样,由工业机器人全自动完成原煤样的读写码、缓存、合样、除铁、混合、称重、提升、破碎、缩分、烘干、研磨、制粉、清洗、灌装、封装等全流程操作。机器人制样设备有人工上料和自动上料两种方式。设置有在线全水检测装置,实时检测全水数据。机器人智能化验系统自动接收制样机送来的煤样后自动给坩埚加样、自动送入化验设备、自动称重、自动进行煤样发热量、全硫、灰分、挥发分、分析水等指标的全自动检测。
The robot intelligent sampling and preparation system, through key equipment such as primary samplers, new type crushers, and intelligent divider, combined with an intelligent sample collection system based on AGV transport robots, and relying on an intelligent control system and data management system, realizes intelligent functions such as intelligent sampling and preparation, intelligent sample collection and management, intelligent system control, intelligent data management, and intelligent fault diagnosis. The robot intelligent sample preparation equipment receives the coal samples sent by the sample consolidation and batching system, and the industrial robot automatically completes the entire process of reading and writing codes, buffering, consolidation, iron removal, mixing, weighing, lifting, crushing, dividing, drying, grinding, pulverizing, cleaning, filling, and packaging of raw coal samples. The robot sample preparation equipment has two ways of manual feeding and automatic feeding. It is equipped with an online total moisture detection device to detect total moisture data in real time. The robot intelligent laboratory system automatically receives the coal samples sent by the sample preparation machine, automatically adds samples to the crucible, automatically sends them to the laboratory equipment, automatically weighs them, and automatically conducts fully automatic detection of indicators such as calorific value, total sulfur, ash, volatile matter, and analysis water of the coal samples.